Repair or replacement of a component or assembly which directly affects transmission line. The 4l60e is a fully automatic rear wheel drive transmission. Chevrolet, buick, oldsmobile, pontiac, cadillac, hummer, saab, isuzu, gm, gmc. Yamaha corporation is a large company that offers a variety of musical products and services. When you get behind the wheel of your car or truck and put it in gear, you expect it to move. We hope this repair data will allow the shop technician and the parts distributor to act with confidence. On this video we go through the re assembly of a 4l60e transmission. Please note this guide is written at a simplistic level so anyone can follow these instructions. Atsg 4l60e transmission repair manual gm thm for sale new or used 4l60e valve body repair shops can save on rebuild costs 4. To learn the secrets of satisfying shifters, we interviewed the engineers for the viper and gt350.
I thought to share my ideas and write as much detail as possible based on my own experience on servicing a 4l60e transmission. Transmission therapy tturning a 4l60e urning a 4l60e iinto a. This auto trans was standard for vt v6 and v8s, including ls1s. Spare parts technical issues related videos useful links discuss. After that well look at the actual modifications and procedures. Our 4l60e technical manual is perfect for any repair, overhaul or rebuild. Every new car you can still buy with a manual transmission. It is recommended that you use the baumann wiring harness with this system.
Program your 4l60e shift strategy using the our world first smart phone integrated transmission controller. Application coverage this system works with 4l60e, 4l65e, 4l70e, 4l80e, and 4l85e automatic transmissions 4l60e 1996 and up only. The 4l60e and 4l65e are built at toledo transmission in toledo, ohio and have also been built at romulus transmission in romulus, michigan and ramos arizpe, mexico. After a good number of years and miles, they just start to break down. The novak guide to the gm 4l80e automatic transmission introduction. Repair or replacement of an apply or release component band, clutch, piston andor servo. Below you will find a detailed list of parts for the nv3500 hm290 5 speed manual transmission that includes new transmissions, rebuilt transmissions, bearing rebuild kits with and without synchro rings, seals, small parts kit and bushing, individual bearings, hubs, slider, synchro rings, syncro assemblies, shift forks, gears and shafts. Advertisement if you drive a stickshift car, then you may have several questions floating in your head.
Application coverage this system works with 4l60e, 4l65e, and 4l70e automatic transmissions from 2008 and. The 4l60e transmission is one of the most recognizable and wellknown on the us car market today. Manual transmissions are categorized into two basic types. Curt from monster transmission shows how to switch a manual linkag e in a 4l60e transmission. For manual transmissions, there are certain signs that make the inevitable a bit more predictable. Received report of case passage blowout at,000 miles. Transmission adaptive pressure tap values may require resetting if one of the following repairs has been performed. Take a closer look at vehicle parts diagrams, and you see that the transmission plays a role in making this happen. Gm thm 4l60 700r4 transmission 1987 to 1993 found in many domestic vehicles. Auto transmission service guide 4l60e just commodores. Manual transmissions allow a driver to manually shift gears to power a vehicle forward or backward. Transmissions are necessary to transfer engine power to either the driveshaft or axle halfshafts and propel the vehicle.
Installation and operation manual for 4l60e, 4l65e, 4l70e. The 4l60e is the electronically commanded evolution of the turbohydramatic 700r4, originally produced in 1982. The entire reaction power path assembly is depicted here for reference, but refer to the transmission repair manual for specific instructions and details for each section. Hydramatic 4l60e transmission repair manual pdf download. The 4l80e transmission is the advanced progeny of the legendary turbohydramatic th400 automatic transmission, and is based heavily on the 400 in both parts and strength, yet featuring an added overdrive gear, a lockup torque converter and advanced electronic controls. The general motors 4l60 also known as the thm700r4 has been with us now for over two decades and, along with the completely computer controlled 4l60e ver. How to replace a manual linkage in a 4l60e monster transmission. Atsg manual this 4l60e transmission repair manual contains service and identification. Within the music industry, yamaha is a wellknown and respected brand that offers instruments, electronics and accessories. May 16, 2020 the blue cover 4l60e atsg overhaul manual covers procedures and technical service information for transmission inspection, repair, disassembly, assembly, diagnosis, and troubleshooting. Shop for tci auto 4l60e transmission technical manual with confidence at. Prior to 1938, all vehicles were manual transmission. The gm 4l60e65e70e4l80e85e diagnostic code book is designed to provide the technician with a step by step diagnostic approach to each and every transmission code available from 1991 to the 2007 model year.
We start our rebuild kit offerings with the basic overhaul kit and go up from there to a full 4l60e rebuild. Repair manual for 4l60e m30, 4l65e m32 transmissions. The general motors 4l60 also known as the thm700r4 has been with us now for over two decades and, along with the completely computer controlled 4l60e version, has quickly become one of the most widely used latemodel gm rear wheel drive transmissions found in cars and lighterduty pickup trucks. This is a simple procedure, no need to take the valve body or the filter off.
This specific technical manual covers assembly, disassembly, diagnosis, troubleshooting, electronic controls and operation for the 4l60e. You only need to remove the pan and the neutral safety switch if you have one on the transmission. However, this book is not intended to be a substitute for other general motors sendee publications that are normally used on the job. Manual low figure 1 in manual low, manual low pressure is supplied through tube 1 to a. If you have plans to rebuild your transmission yourself, i would highly recommend this manual. In case youre in the market for a new car with a stick shift, we salute you. The two transmissions cannot be differentiated from the outside. There’s nothing quite like dancing on all three pedals, making nicely synchronized downshifts as you dive into a corner, then keeping the revs high as you burst from the turn with perfectly timed upshifts. How to install a manual transmission it still runs. Gm thm 4l60e transmissions are found in the 1993 and up trucks and vans, 1994 and up passenger cars. This unit is basically a thm 700r4 with electronic controls added to the valve body. Figures 1 through 4 illustrate the modified hydraulics and how this manually shifted 4l60e works. Click for larger image disassemble the input drive shell forward clutch, reverse clutch, sprag, direct clutch and inspect all parts.
Atsg 4l60e rebuild manual automatic transmission service. There have been many engineering changes in this transmission since its introduction. Feb 17, 2021 this is a good way to identify if you have a 4l60e or a 4l80e transmission in your car. Unlike automatic transmissions that use fluid, vacuum and pressure to shift the gears, the driver selects the gear to be used and determines. Highly recommended upgrades to the 4l60e transmission. If you tow, have a transmission temp gauge installed. The atsg 4l60 700r4 technical manual covers assembly, disassembly, diagnosis, and troubleshooting. This 4l60e transmission repair manual contains service and identification. Installation and operation manual for 4l60e, 4l65e, and 4l70e. Having problesms with your 4l60e automatic transmission, use this free information to assist you in identification of the internal parts that you may need to repair your 4l60e automatic transmission in following general motors vehicles. Our 700r4 4l60e transmission rebuild kits are packaged with the performance rebuilder in mind who wants the use the highest quality parts available on their gm transmission rebuild. Talked with a shop that had blew the passages out of four different cases, due to high line, in a period of two weeksafter repair.
The hydramatic 4l60e technicians guide is also intended to assist technicians during the service, diagnosis and repair of this transaxle. The gm 4l60e 65e70e4l80e85e diagnostic code book is designed to provide the technician with a step by step diagnostic approach to each and every transmission code available from 1991 to the 2007 model year. Home automatic transmission parts chevrolet, gmc, geo search by transmission model 4l60e m30, 4l65e m32 technical repair manual category automatic transmission parts. This booklet contains general description and the procedures necessary to repair, overhaul, or service the new thm 4l60e electronic automatic overdrive transmission. Entire transmission cooling system must be completely cleaned, hot flushed, and flow tested. This 4l60e manual will cover the gm thm 4l60e transmission found in 1993 and up trucks and vans, 1994 and up passenger cars. The novak guide to the gm 4l80e automatic transmission. Gm chevrolet 4l60 4l60e transmission workshop service repair manual. Produced by gm general motors, it was first produced in 1992 and began being phased into the market during the following 2 years. Learn the basics of a manual transmission and explore transmission parts and the inner workings of transmissions. I tried to make this video shorter for you so i skipped the bushing installation and ins.
1634 1039 1434 546 711 1674 461 905 589 776 807 38 1110 204 485 912 1136 344 754 1436 960