The np208 was provided in the j series from 19801987 and big cherokee jeeps from 19801983. Position transfer case on work bench or suitable work table. One of the greatest problems facing the transmission rebuilder and parts suppliers in the last decade or so is the tremendous proliferation of new units. The transfer cases we offer have been thoroughly tested from the smallest piece to the completed unit. I can hear this clattering noise coming from the transfer case. Low service expectancy parts are automatically replaced regardless of their condition.
Np208 transfer case midwest transmission center, inc. These parts work for 19801986 ford pickup trucks, 19801987 dodge pickups, 19811988 chevygmc pickups and certain 19801990 jeep models. You name it and affordable powertrain will have it. It is drivers drop and it was available with a couple different low range ratios.
Plus, you get a breakdown sheet of the transmission. The output drop for the front driveshaft is on the drivers side. Input gear roller bearings 45 into the transfer case, using j33830 and j8092. Each transfer case is remanufactured by one of our master builders to meet or exceed oem factory standards and comes backed by an 18 month, unlimited mileage warranty 36 month extended warranties available. Home transfer cases gm chevrolet transfer cases np 208c transfer cases np 208c transfer cases the np208 case is similar to the np203 and 205 cases, sharing a number of applications between them, though on the 208 the casing is made out of aluminum rather than iron. What kind of fluid do i fill the transfer case with. Np208 master bearing and seal kit, new 198086 ford bronco 198086 ford f150, f250 np 208 master overhaul kit. It was installed in 19801986 ford pickup trucks, 19801987 dodge pickups, 19811988 chevygmc pickups and certain 19801990 jeep models. Its got the 208 transfer case and 400 turbo tranny. Np205 new process transfer case diagrams and information. The model 208 case is a twopiece aluminum case containing front and rear output shaft, two drive sprockets, a shift mechanism and a planetary gear assembly. Np208 transfer case rebuild kits and hard parts 4wd chevy, dodge, ford and jeep. Np 208 transfer case adapter oem, new and used auto parts. The np208 was the first production transfer case by this manufacturer to use a planetary gear low range.
However, we carry rebuild and hard parts for nearly all the major jeep, gm, dodge and ford transfer case applications. Transfer case parts, transfercase parts 241,263,271. Np208 new process transfer case diagrams and information. Ford np208 new process transfer case, np208f transfercase. Ring, input bearing retaining w diesel, w manual 199093. Installation guide for the 2wd low range kit for the. New 198896 ford bronco 198897 ford f150, f250, f350. The np205 transfer case is a heavy duty gear driven transfer case in a cast iron case. The np205 gear driven transfer case is considered by many to be the king of bulletproof. Remove drain plug from the rear case half and drain fluid into a suitable container. Fullsize ford truck transfer cases blue oval trucks. This chart also contains complete service diagnosis charts for both cases as well as instructions for contructing a bench fix ture that can be used to hold a model np 119. It was supplied in many gm, ford, international and dodge fullsize trucks. Transfer case manuals, operator guides, parts and service manuals.
To be sure check tag typically located on rear of transfer case, near where the rear drive shaft exits. Transfer cases and replacement parts 4 wheel parts. Feel free to ask your sales associate if you qualify for one of our extended warranty upgrade options. New process 208f transfer case excellent condition auto. The transfer case looks a little different than those youve become used to working with for the last decade or so. From transfer case yokes to transmission gears, shift rail springs to shifter cables, we have the parts you need to get your driveline running at peak performance. Np208 rebuild pdf bronco forum full size ford bronco forum. Well, in a nutshell, the construction of the units is similar to the nv design transfer cases youve worked on. The borgwarner 56 transfer case can be found in many different ford 4x4s offered from 1980 through 1996.
If you need any assistance identifying the model of your transfer case or the needed part, we can help. Below we provide a np208 parts illustrations to assist you with the correct identification of the parts you need. Shop now for parts and manuals specific to 19811988 gm trucks with new process 208 transfer cases. Raise and support the vehicle so you can safely work underneath it. The np208 is an aluminum case 2 speed chain driven transfer case with a 2. Weve listed a few of our most popular requests below. Dodge 19801987 ford 19801986 gmc 19811988 jeep sj 19801990.
We have several other warranty packages that are available for upgrade. It was used in a variety of applications from 19801987 in dodge ramcharge and pickup trucks, the dodge units have 23 splines. Ive got a problem with my transfer case on my 85 chevy 34 ton 4x4. You can contact us by calling 8777764600 or 4078721901. Ford transfer case new process 208f nh qr code link to this post. The transfer case increases the ratio of engine revolutions opposed to tire revolutions. As you can see from the chart, there are nine different transfer cases just for gm applications. Compared to the np203 and np205, the lightweight cast aluminum housing of this transfer case is easier to handle. Common transfer cases guide picking high and low ranges. Transfer case adapter transfer case adapter gasket gm chevy dodge np 208 241 243 246 261 271 4wd. To identify the transfer case, check the tag or stampings on the case figure 2. The new process 208 np208 transfer case is a cast aluminum, chain driven unit that. Ford transfer case new process 208f auto parts by owner.
Model name engine year transfer case page am general hummer 1 various 9008 np242h 56 hummer 2 h2sut various 0208 bw4484 16 hummer h1 various 8599 np218 38 hummer h3 various 0610 bw4493bw4494 72 buick rainier l6 4. The ford dana 20 transfer case is gear driven with a cast iron case. There is a small idler shaft cover on the back of the 205 with 3 small bolts holding it on. Np208 208 transfer case for sale smart parts automotive. Select the parts you require from the the list below and give us a call. Transfer case manuals, operator guides, parts and service.
Rebuild kit for np208 transfer case new process 208. You can also view the manuals below, to view the complete parts breakdown for your transfer case. Model name engine year transfer case page acura mdx v6 3. In addition to a rebuilt unit np208 transfer cases with a 24 month warranty we offer all parts required to rebuild your unit, we have new part and we can provide good used takeout parts to save you money. How to rebuild a new process np transfer case youtube. Just found these great pdfs for you other noobs looking to rebuild your transfer case pdf 8096chassis 208. The np208 was manufactured with manual shift, it is a replacement unit for the earlier units, it is a part time case, the front driveshaft will not receive.
Quality gear transfer case catalog canada wide parts distributors. Install the smaller gear, the bearing spacer, and the second bearing cone. My factory shop manual specifies to use 20w50 for the 205. The nvg246 transfer case is manufactured by new process gear, located in syracuse, ny, and is referred to as an automatic transfer case or active transfer case. Let us help you with the right transfer case the first time.
It featured the classic 2wd direct drive in high range and locked fourwheeldrive operation in both high and low ranges. Parts breakdown, service manuals and owners guides free to view and download. Ford truck tcase 208 transfer case 208f auto parts by. Just enter your vehicles year, make and model into the drop down boxes. The highrange ratio for the np208 is direct, 1to1, and its lowrange reduction ratio is 2. It was used in early broncos from 1966 until 1977 and it was used in some ford pickups. The new process np208 transfer case is a strong, reliable unit that features 2. When i go to stop sometimes, the truck seems like it goes into neutral and will not move. Np 208f transfer case adapter np208adpt d8tp np208 ford transfer case adapter d8tp7a040aa 6 bolt holes on each side no longer available 123120.
Ford new process np 208f transfer case input shaft f150 bronco. Gm transfer cases, duramax transfer cases, remanufactured. Installation guide for the 2wd low range kit for the nv241or. More new process transfer case assemblyies for sale at tnt magazine. New process 208f transfer case excellent condition nh qr code link to this post. Affordable powertrain your one stop used transfer case shop. Tc200 transfer case service manual part number 8730042001 fabco automotive corporation, livermore, ca. The np208 is a chain driven, part time transfer case used in a variety of. Weather your looking for rebuilt transfer cases, remanufactured transfer cases, new transfer cases or transfer case parts, the following table is provided to assist you in identification of your existing transfer case model number. Transfer case seal, yoke washer seal, jeep, np228, each.
I want to try and rebuild my transfer case but have never done it. New processnew venture transfer case chain interchange. The new process 208 is a chaindriven transfer case. Used engines, used transmissions, used transfer cases. The transfer case system is controlled by an automatic transfer case control module atcm, which automatically controls the amount of torque being transmitted to the front differen. Remanufactured replacement transfer cases built bulldog tough by the gear shop, in stock and ready for immediate delivery. This transfer case was installed in dodge 19801987 ford 19801986 gmc 19811988 jeep sj 19801990. Np208c transfercases, chevy np208 transfer case, chevy 208. There is a short bearing retaineroutput housing at the tail of the case, and aluminum bearing retainersseal retainers at the front and rear outputs but the working parts are all in a single iron housing.
The new process gear np208 transfer case was an innovative aluminum, chaindriven transfer case used in a variety of vehicles from the big three american automakers. It might surprise the average person to learn how many drivetrain parts find their way into how many different vehicles. The kit contains all the correct gaskets, bearings and seals for your transfer case. This transfer case comes stock with a 12 month warranty. Search results for new process transfer case assembly for. Remanufactured transfer case for sale, rebuilt transfer case for sale, gm transfer case, duramax transfer case for sale, silverado transfer cases, 2003 sierra 3500hd, transfer case, 4x4 transfer case, business description. Give us a call 8002161632 and let us help save you some money, ask about used parts. Np203 new process transfer case diagrams and information welcome to home photo album tech section readers rigs 4x4 club links links directory shop offroaders centralia pa contact search project cj7.
Remove the transfer case from the vehicle as described in this part. Press the bearings until the tool bottoms in the bore. If you decide to replace your np 208 transfer case with a remanufactured. Mp transfer case i f youve had the opportunity to look under a new 4wd truck lately, youve probably noticed something new. Rebuilt remanufactured replacement transfer cases with 12 month, unliminted mileage warranties are available for the following vehicles. Check and adjust the gear end float as instructed in fig. This transfer case is a good gear box with a low ratio of 2. The jeep np208 used a different case, bolt pattern and some different internal parts than the gm chevrolet and the ford 208 versions. Transfer case parts, transfercase parts 241,263,271 here you will find a list of some of our most popular transfercase parts this list is mainly so you can get an idea on our pricing.
If lubricant was not drained from transfer case during removal, drain fluid. At, we take pride in our huge inventory of parts for many jeep models, such as our vast selection of jeep transfer cases for sale and transfer case yokes for sale, as well as sprockets, gaskets, flanges, balls and every other piece you need to put together a great transmission mechanism. Used engines, used transmissions, used transfer cases used. Buy online and pick up in store, or get fast, free delivery on qualified orders. Ford bronco transfer case best transfer case parts for. May 01, 2010 most transfer cases that we are familiar with are twospeed versions, having a highrange and lowrange gear set. It is real common for people to put gear oil in them, but that is what ford wanted in 1974. Once you understand how these cases function, you will then be able to make effective use of the proce dures contained in this bench chart. We even make finding the right parts extra easy by letting you refine your search based on what you drive.
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